New Boeing 737 Production Issue Could Impact Summer Travel

Image: Alaska Airlines Boeing 737 Max 9 at takeoff. (Photo Credit: Laser1987/iStock Editorial/Getty Images Plus)
Image: Alaska Airlines Boeing 737 Max 9 at takeoff. (Photo Credit: Laser1987/iStock Editorial/Getty Images Plus)
Laurie Baratti
by Laurie Baratti
Last updated: 6:50 PM ET, Mon February 5, 2024

Boeing is encountering fresh challenges in the production of its widely-used 737-model aircraft series, as reports surface of improperly drilled holes in the fuselages of certain undelivered jets that were assembled in Renton, Washington.

This revelation—disclosed in an internal memo to those Boeing employees involved in the production of the 737 and—comes on the heels of an incident last month in which a fuselage door panel blew out in mid-air aboard an Alaska Airlines flight being flown aboard a 737 MAX 9 plane

The same memo also disclosed that Boeing managers had received over one thousand suggestions from employees on ways to improve quality control amid the manufacturing process for 737s.

Henry Harteveldt, a travel and aviation analyst for Atmosphere Research Group, expressed concern over the recurring manufacturing mishaps at Boeing. “What is concerning is there is this steady drip of problems,” he told local news outlet KIRO 7. “I am concerned this could impact summer travel.

“There may be fewer aircraft being delivered to airlines than expected,” he noted. “Importantly, some of those delays could possibly affect this all-important summer travel season. The FAA has told Boeing that it may not increase the production rate of the 737 MAX.”

In the memo to employees sent out on Sunday, Boeing reported that it was alerted that some of the holes in the fuselage had potentially been mis-drilled after a supplier alerted the major aircraft manufacturer. 

Harteveldt said that rectifying the problem could result in delivery slowdowns. With fewer planes at their disposal, airlines may find that they have less capacity on some routes and need to make adjustments. 

“A delay in delivery of any of these aircraft certainly could impact those airlines’ schedules,” he said.

Alaska Airlines had already put Boeing on notice following the door plug incident, as it found additional concerns during subsequent fleet inspections. But, it remains as yet uncertain whether this latest production hiccup will directly affect any carriers with planes on order. 

Despite the continuous stream of problems the manufacturer seems to face with these 737s, Harteveldt emphasized that Boeing, the FAA ad airlines are all taking action to rectify them and that the mis-drilled holes may not be a big safety issue. 

“While it certainly is embarrassing for Boeing and Spirit that these holes may have been drilled in the wrong place, we have not seen these issues manifest themselves into a structural failure of the aircraft,” he noted.

In a statement sent to KIRO 7, an FAA spokesperson said, “Boeing informed the FAA of an issue with two holes that were drilled for a window frame on some undelivered Boeing 737 MAX airplanes. The FAA will address the issue through our Continued Operational Safety process. We will ensure the airplanes meet all safety standards before approving them for delivery.”


For the latest travel news, updates and deals, subscribe to the daily TravelPulse newsletter.

Topics From This Article to Explore

More From TravelPulse

Related Videos

Laurie Baratti

Laurie Baratti

Assistant Editor

Laurie Baratti is an Assistant Editor for TravelPulse. She is a San Diego-based journalist whose work has previously appeared in publications like TravelAge West, SPACE, Modern Home + Living, Montage, and Sandals Life magazines. Travel writing has long been her passion, and she is always looking for excuses to explore the world outside of her native California. Laurie is also a lifelong equestrian, a proud pet-parent, and an underground advocate of the Oxford comma.

Grow Your Travel Business With Certified Courses

Travel Agent Academy
Travel Agent Academy
Los Cabos Specialist ProgramSell the magic of Los Cabos: luxury, adventure, and endless sunshine.
Travel Agent Academy
Travel Agent Academy
Majestic Resorts Specialist ProgramDiscover all-inclusive luxury at Majestic Resorts in paradise.
Travel Agent Academy
Travel Agent Academy
Allianz Specialist ProgramProtect every journey with Allianz Partners Travel Insurance.
Travel Agent Academy
Travel Agent Academy
Los Cabos Specialist ProgramSell the magic of Los Cabos: luxury, adventure, and endless sunshine.
Travel Agent Academy
Travel Agent Academy
Majestic Resorts Specialist ProgramDiscover all-inclusive luxury at Majestic Resorts in paradise.
Travel Agent Academy
Travel Agent Academy
Allianz Specialist ProgramProtect every journey with Allianz Partners Travel Insurance.

Don't Miss These Travel Agent Events and Trainings

Upcoming Webinar
Fiesta Americana Travelty Collection, What Advisors Need to KnowThursday, August 6, 2026
2:00pm Eastern
Stay ahead with the latest updates from Fiesta Americana Travelty Collection, featuring upscale...
Upcoming Webinar
Experiential and Adventure WebinarTuesday, August 11, 2026
2:00pm Eastern
Join Travel Weekly, TravelAge West, and TravelPulse in the virtual studios on August 11 for the...
Upcoming Webinar
New Orleans: Timeless Traditions & Nonstop CultureThursday, August 13, 2026
2:00pm Eastern
Learn about New Orleans from the New Orleans experts. During the presentation, you'll hear about...
Upcoming Webinar
Fiesta Americana Travelty Collection, What Advisors Need to KnowThursday, August 6, 2026
2:00pm Eastern
Stay ahead with the latest updates from Fiesta Americana Travelty Collection, featuring upscale...
Upcoming Webinar
Experiential and Adventure WebinarTuesday, August 11, 2026
2:00pm Eastern
Join Travel Weekly, TravelAge West, and TravelPulse in the virtual studios on August 11 for the...
Upcoming Webinar
New Orleans: Timeless Traditions & Nonstop CultureThursday, August 13, 2026
2:00pm Eastern
Learn about New Orleans from the New Orleans experts. During the presentation, you'll hear about...